Apprentice Castings Design and Methods Engineer

Description

Job description:

Castings Technology International Limited are looking for an Apprentice Castings Design and Methods Engineer to complete a Level 3 Engineering & Manufacturing Support Technician apprenticeship and join their team.

At CTI, we are committed to investing in our people. As part of the apprenticeship, candidates will benefit from extensive on-the-job training, with the opportunity to progress to higher qualifications at Level 4 and Level 6. We offer clear development and progression pathways, and we take succession planning seriously to ensure long-term career growth within the company. Successful apprentices have the potential to advance into technical specialist, engineering, and leadership roles over time

Role & responsibilities:

On completion of apprenticeship the successful applicant will be competent in the below disciplines:

• Proficient in CAD software, including SolidWorks, 3D Lightyear, and Magics
• Skilled in metal solidification simulation using MagmaSoft and ProCast
• Ability to develop and complete written procedures across various disciplines
• Expertise in pattern manufacturing, including the use of traditional pattern equipment, 3D printing, and CNC machining technologies
• Understanding and ability to programme SLA (stereolithography) machines
• Comprehensive knowledge of foundry practices and melt techniques
• Creation and management of route cards (production process mapping)
• Investigation and analysis of Non-Conformance Reports (NCRs)
• Contribution to continuous improvement initiatives related to casting design and quality enhancement
• Solid understanding of metallurgy and its applications
• Extensive knowledge of the foundry process, with a focus on casting manufacturing
• Deep understanding of mould manufacturing processes, both ceramic and sand-based
• Thorough knowledge of Non-Destructive Testing (NDT) methodologies and department operations
• Advanced understanding of casting upgrades and welding techniques
• Comprehensive knowledge in the production and processing of titanium aerospace castings
• Spend time in all manufacturing and technical areas until an acceptable level of competence is achieved
• Responsibilities are not limited to the above

Skills required:

• Good communication skills
• Teamwork
• Good time management
• IT literate (e.g. Microsoft Office packages)

Personal qualities the candidate must have:

• Enthusiastic, with an interest in the Engineering sector
• Able to work independently
• A positive approach to learning and gaining new skills through teamwork and training opportunities
• Willing to learn

Employer description:

Castings Technology International (CTI) operates at the forefront of the global supply chain, serving sectors including aerospace, defence, oil and gas, and power generation — from major OEMs to local SMEs. Based in a purpose-built facility at the heart of South Yorkshire’s Advanced Manufacturing Park, CTI is equipped with state-of-the-art pattern-making, CNC machining, moulding, and both vacuum and air melt-casting capabilities, supported by comprehensive technical services.

Our team of highly-skilled engineers and technicians specialises in advanced design, simulation, and the casting of high-performance components in titanium and ferro-based alloys.

Things to consider:

During the first year you will be required to attend the University of Sheffield AMRC Training Centre in Sheffield, full time for an initial block of study.  You will return to your workplace one Friday per month.  After the initial block training you will attend the AMRC Training Centre for one day a week to undertake the knowledge study. The remaining four days will be spent in company learning on the job.

Please note the AMRC Training Centre reserves the right to close applications ahead of the published closing date.

Qualification Requirements:

Advanced Apprenticeships entry requirements

You will need both of the following:

• GCSE English language C or 4 or above
• GCSE Maths C or 4 or above.

Applicants are also required to successfully complete a series of assessments at the University of Sheffield’s AMRC Training Centre, as well as an employer recruitment and selection process to secure a place on an apprenticeship programme.